The XR4Register Profile for John 'Breakdown' Bell
Ford Sierra XR4x4 2.0 Turbo
My Smokestone '91 TT DOHC 4be.
I bought this car off Ebay for £800 in April 2006, in fairly good standard condition.
Following a mishap involving some contaminated petrol in Holland resulting in a blown head gasket plus also discovering during the XR4 Register 2007 rolling road event, the centre viscous coupling was dead, I decided to replace the engine and gearbox. It seemed like the ideal opportunity to fit the Turbo Technics kit rescued from my previous DOHC 4be that was eaten by the tin worm. This involved replacing the sump. I drilled the sump to accept an oil return for a breather/separator set up.
Whilst the engine and box were out I replaced the air con blower as well as it was not working. At the same time, I replaced the front and rear diffs with 2.9 items to raise the final drive ratio from 3.92 to 3.62 to suit the increased power output. I fitted Konis and lowered springs all round as well. This was a busy few weeks as I also replaced the wastegate actuator, fitted a TT frequency limiter to the original MAP sensor, a Modine oil cooler and fitted the Bailey breather/ separator. I made & fitted a boost operated ignition retard unit to improve off boost performance and topped it off with a K&N cone filter.
The following things have also been fitted/changed in no particular order:
Fitted smoked oval side repeaters
Replaced exhaust with Scorpion stainless exhaust & made up larger bore down pipe.
Changed wheels to Anthracite Dymag 15 x 7s with 205/50/15 Avon ZV3s
Fitted National Sports grooved front & rear discs with Ferodo DS pads.
Fitted Sapphire bonnet & Cosworth grille.
Fitted boost gauge & air charge temperature gauge.
Full Alpine Ice install, CD head unit with remote control built into Cosworth 3 spoke leather steering wheel, front component speakers, 6 x 9s mounted in stealth shelf, 10 inch sub in custom sealed enclosure with amp & power cap mounted on enclosure for compact install.
Fitted 28 mm front anti roll bar & 22 mm rear anti roll bar.
Fitted AP Racing uprated organic clutch.
Poly bushed front & rear end.
Fitted VEMS air/fuel ratio & exhaust gas temperature gauge.
Fitted Bailey recirculating dump valve.
Fitted braided brake hoses.
Built & fitted new DCU & Weber Marelli 2 bar MAP sensor after original TT unit died.
Work still to do:
Complete modification & fit aluminium rocker cover.
Replace engine & gearbox with 2.9 V6 twin turbo charge cooled set up once the engine has been rebuilt.
"Drive it like you mean it!"
Performance
175 bhp @ 5600 rpm &185 lbft @ 2500 rpm
17.568 secs at 75.46mph 1/4 mile as performed at RS Owners Club show Santa Pod April 06 (before turbo fitted)
Last updated 21.03.08
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Car Profile
Owner: John Bell
XROC BB Name: JFB Tech
Model: XR4x4
Engine: 2.0 DOHC Turbo Technics T25 conversion
Gearbox: MT75
Suspension: Konis & lowered uprated springs
Exhaust: Scorpion Stainless Steel
Interior: Boost Gauge
ACT Gauge
Exterior: Dymag 5 spoke 15s
ICE: Alpine Install:
CD Head unit
Front Components
6x9s in stealth shelf
10" sub in custom enclosure complete with amp
Performance: 175 bhp 185 lbft
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